Based on the introduction of advanced technology into the sand making machine and the upgrade of the VSI sand making machine, SBM developed and researched a new generation of sand making machine---VSI5X sand making machine. VSI5X Sand Maker has several independent properties and integrates three crush modes. Today, VSI5X Sand Maker is the core equipment in the mechanical sanding industry.
The VSI5X Sand Making Machine has two feed modes - "Center Feed" and "Center and Side Feed". For the former mode "center feed", the material in the feed hopper first enters the high speed rotating rotor through the center hole. In the rotor, the material is fully accelerated and thrown outward from the launch port to collide with a portion of the material that falls freely after bounce. Next, the material together impacts the surrounding vortex material lining (or impingement block) within the vortex chamber. In the chamber, the material is first bounced back to the top of the crushing chamber and then moved downwards to change their orientation to form a material curtain having material emanating from the flow path of the impeller. Finally, the finished product is discharged from the bottom discharge port. As for the latter mode "center and side feed", first, the material in the feed hopper passes through the round hole. The material is then divided into two parts by a dispensing tray. A portion of the material enters the high speed rotating impeller while another portion of the material falls from all sides of the tray. The material in the impeller will be rapidly accelerated and thrown outward at high speed to collide with material falling from all sides of the tray. Next, all of the material together impinges on the surrounding vortex material lining (or impingement block) within the vortex chamber. In the chamber, the material is first bounced back to the top of the crushing chamber and then moved downwards to change their orientation to form a material curtain having material emanating from the flow path of the impeller. Finally, the finished product is discharged from the bottom discharge port.
SBM introduced a hydraulic system, taking into account the maintenance and component replacement of the sand making machine. With the push of a button, the user can open the top cover of the machine to do the following. Therefore, the system greatly saves labor costs and improves efficiency.
Through mechanical analysis and verification of the system, SBM optimizes the structure of the impeller and consumables. Compared with the traditional sand making machine, the VSI5X sand making machine significantly improves the material throughput and breaking rate, which improves the working efficiency by 30%-60%. The wear cost of consumable parts is reduced by more than 40%.
According to the actual production situation, we found that parts such as the outer guard and the impact block are always worn at certain points. Therefore, in order to avoid this phenomenon, SBM adopts a split structure when designing fast wear parts, which not only greatly prolongs the service life of the fast wear parts, but also greatly reduces the use cost.
Considering that the customer may have two production requirements (ie sand making and forming) that need to be switched between the central feed and the feed feed, SBM has a new and improved design on the material distribution tray so that the user can easily switch feeds. Mode, shortening the adjustment downtime.
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